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HomeIndustry InsightsChemical & PharmaceuticalLevel measurement of chemica ...

Chemical & Pharmaceutical

Level measurement of chemicals and pharmaceuticals

16 November 2011 - 840 views

BUDAPEST - In the chemical and pharmaceutical industries the accurate measurement of materials in the stock-storage silos is regulated by ISO standards, so the applicable measurement instruments have to satisfy increased requirements in this industrial area.

The primary demand is high accuracy, independently from the measurement range. The minimal accuracy needed is 5 mm, but in several cases measurement values have to be provided within a measurement error of 1–2 mm. In parallel with high accuracy, the long-term operational stability required is even more stringent. The applicable regulations define several calibration procedures to be undertaken on an annual basis, without the possibility of transporting the instruments to the factory for any reparation or adjustment. In most cases the special mediums to be measured require explosion-proof instruments. Moreover the instruments have to be suitable for the measurement of materials with a low dielectric constant (εr).

There are two product families of level transmitter solutions developed and produced by NIVELCO Process Control Co. which satisfy these requirements: 

  • NIVOTRACK M-500/600 magnetostrictive level transmitters: Typically we offer rigid rod probe versions of NIVOTRACK transmitters up to 3-meter probe length, and flexible probe versions are recommended above 3 meters because of easier packaging, transporting and handling. The wide range of the applicable floats provide reliable solutions for low density (below 0.85) mediums up to 0.4 g/cm3 viscosity. Moreover this measurement method is independent from the relative dielectric constant (εr) of the measured medium. Stainless steel probes are not applicable for use in chemically aggressive mediums, in this case we offer a PFA plastic coated probe version with a plastic (PP or PVDF) float. 
  • MicroTREK H-400/500 microwave level transmitters: MicroTREK guided microwave level transmitters are very popular, especially for high temperature applications. Flange temperature of the stainless steel probe versions can reach 200 °C, moreover the measurement is not affected by physical parameter changes of the medium, such as temperature or pressure. Since the reflection of the microwave signals is highly dependent on the relative dielectric constant (εr) of the measured medium, it is essential for microwave measurement to have εr >1.4. 

In the case of hazardous substances it is necessary to use intrinsically safe devices. In the applications where transparent HART communication is needed to provide remote parametering, NIVELCO offers its new development, the UNICONT PGK-301-B Ex isolated power supply modules.

© NIVELCO Process Control Co. / BulkInside

This article is published by NIVELCO PROCESS CONTROL CO.

Founded in 1982 to concentrate on the manufacture of industrial level measurement and control products, NIVELCO is now a world-class level specialist, based in Hungary. The NIVELCO strength originates from the solid base created by a family business, ...

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